Tuesday, March 11, 2014

The difference between LED display cabinet

The difference between LED display  cabinet



Items
Bracket
             Indoor cabinet
Outdoor Standard cabinet
Section aluminum cabinet
Die-casting aluminum cabinet
Cost
Lowest
Medium
Medium
High
Highest
Cabinet size
Custom
According to module size(less than 1280mm both in length and height would be better)
According to module size(less than 1280mm both in length and height would be better)
SP module:500*500
Conventional module:custom (less than 640mmwould be better)
480*480
Weight
Lightest
Medium
iron: 40kg/㎡for ultrathin cabinet ,60kg/㎡ for standard cabinet
Heavy
iron: 60kg/㎡
aluminum: 35kg/㎡
Light
Indoor: 25-30kg/㎡
Outdoor:35-40 kg/㎡
Light
35 kg/㎡
Cabinet thickness
(10+module thickness)mm
(60-120+module cabinet)mm
(120-150+module thickness)mm
Indoor:
47+module thickness=62mm
Outdoor:
59+module thickness=82mm
88mm
Cabinet Strong
Poor
Good
Good
Ordinary
Good
Recommend pixel
Above P10
(included)
Below P10(included)
Above P6(not included)
Below P8(included)
Below P6(included)
Module splicing  aperture
0.5mm
0.3mm
0.3mm
0.2mm
0.1mm
Cabinet splicing aperture
0.8mm
0.5mm
0.5mm
0.3mm
0.2mm
Flatness
0.8mm
0.5mm
0.5mm
0.2mm
0.1mm
Main application
Indoor single-color and double-color,traffic,security
indoor,semi-outdoor advertising, media, business street
Outdoor advertising、media、business street
Rental(above P10 for outdoor, below P10 for indoor)
Rental(indoor)
Packing ways
Cartoon, wooden
Cartoon, wooden
Cartoon, wooden
Flight case, wooden
Flight case, wooden


Items
Bracket
             Indoor cabinet
Outdoor Standard cabinet
Section aluminum cabinet
Die-casting aluminum cabinet
Cost
Lowest
Medium
Medium
High
Highest
Cabinet size
Custom
According to module size(less than 1280mmboth in length and height would be better)
According to module size(less than 1280mm both in length and height would be better)
SP module:500*500
Conventional module:custom (less than 640mm would be better)
480*480
Weight
Lightest
Medium
iron: 40kg/㎡for ultrathin cabinet ,60kg/㎡ for standard cabinet
Heavy
iron: 60kg/㎡
aluminum: 35kg/㎡
Light
Indoor: 25-30kg/㎡
Outdoor:35-40 kg/㎡

Light
35 kg/㎡
Cabinet thickness
(10+module thickness)mm
(60-120+module cabinet)mm
(120-150+module thickness)mm
Indoor:
47+module thickness=62mm
Outdoor:
59+module thickness=82mm
88mm
Cabinet Strong
Poor
Good
Good
Ordinary
Good
Recommend pixel
Above P10
(included)
Below P10(included)
Above P6(not included)
Below P8(included)
Below P6(included)
Module splicing  aperture
0.5mm
0.3mm
0.3mm
0.2mm
0.1mm
Cabinet splicing aperture
0.8mm
0.5mm
0.5mm
0.3mm
0.2mm
Flatness
0.8mm
0.5mm
0.5mm
0.2mm
0.1mm
Main application
Indoor single-color and double-color,traffic,security
indoor,semi-outdoor advertising, media, business street
Outdoor advertising、media、business street
Rental(above P10 for outdoor, below P10 for indoor)
Rental(indoor)
Packing ways
Cartoon, wooden
Cartoon, wooden
Cartoon, wooden
Flight case, wooden
Flight case, wooden



The Components and Structure of LED displays

The Components and Structure of LED displays


LED display is made up of two parts: Main led panel which is composed by several led display units(Led cabinet or led panel)that can connected together. This part is the main body of the led display. another part is the controller. 
the controller can also divided into two parts: control board( hardware) and control system( software). The control board are include the sending card,receiving cards and computer. 
Multifarious display panels (or cabinet units) with different specifications and controllers with different control technology 
can be constituted into various kinds of LED screens to satisfy different application environments with diverse requirements.( such as video processor and multifunction card). 
The Structure of the Screen:
1. Led module:
No matter indoor or outdoor led display, they all composed by led modules. Led modules are include( led lamps, driving IC, pcb board and module frame). its size can not be changed easily.
2. Display Panel
Display Panel is the main body of the screen. It is made up of light-emitting materials and driving circuit. The display panel of indoor and outdoor screen are unit cabinet. 
3. Display Controller
Display controller are mainly include sending card, receiving cards and computer. 
The sending card should be installed inside the computer, the receiving cards should be installed inside the cabinets. 
usually one cabinet needs one receiving card. 
4. Switching Power Supply
It is used to transform the 220V or 110V alternating current into all kinds of direct current to support various circuits. 
5. Transmitting Cables
The display data and all kinds of controlling signals generated by the host controller are transmitted through twisted-pair cables to the screen. 
6. Scanning Control Board
The function of it is to cushion the data, generate all kinds of scanning signals and duty cycle gray scale control signals. 
7. Special Video card and Multifunction Card
The special video card of full color LED screen not only bear the basic functions of computer video card, 
but can also output RGB digital signals and row, field and blanking signals to the host controller. 
Besides functions the same as the special video
 card, multifunction card can also change the input simulated video signals into RGB digital signals 
(that is the collection of video communication).
8. Other information sources and devices
Including computer, TV set, blue-ray disc, DVD, VCD, video camera and recorder and so on. 


FAQ For LED cabinets of large led display

FAQ For LED cabinets of large led display




  • 1 Q: How to calculate the resolution of led cabinet?
  • A: Resolution in horizontal = cabinet width÷pitch
    Resolution in Vertical = cabinet height÷pitch
    For example a P16mm 1024mm x 768mm led cabinet resolution is: 64 x48 pixels
    Resolution in horizontal = 1024÷16 = 64 pixels
    Resolution in Vertical = 768÷16= 48 pixels
  • 2 Q: What’s the difference between aluminum and steel cabinet?
  • A:The main differences are: weight; anti-rust; price; heat dissipation;
    With same design, weight of steel bare cabinet housing is around 2.2 x weight of aluminum cabinet, the exact ratio for the material in same cubige is: aluminum: steel = 2.7: 7.8 .However, the difference of the complete cabinet is not so big when taking modules, power supplies, locks, hanging structures and material thickness into account. Normally, for aluminum cabinet, we use 2mm aluminum plate while 1.5mm for steel plate.
    Aluminum material is better than steel material on antitrust and anti-corrosive aspect. Aluminum material can not be soldering together like steel cabinet, but using rivets to connect different parts together. The price for standard bare aluminum cabinet is around 3 times higher than standard bare steel cabinet.
    Aluminum cabinet will be better for heat dissipation, which is approximately twice better than steel.
  • 3 Q: How to keep the steel cabinet anti-rusted?
  • A: As we know, iron and steel material is easy to get rusted, so people use Zinc coated plate to make cabinet to avoid getting rusted. The more Zinc on the surface, the better anti-rust effect we can get.
  • 4 Q: Why make cooling and heating system for the cabinet ?
  • A: The working temperature for led display is -20℃~40℃.Within this range, the lower the better. In order to guarantee the led display in good working temperature, the manufacturers will keep good ventilation for the led display. Normally, there are fans inside the cabinet or A/Cs outside the cabinets as cooling system. If the temperature is extremely low like in Russia, it will be better to add some heating strips in each cabinet as heating system.
  • 5 Q: What Certificate do you have for the products?
  • A: Bare cabinet housing, modules, power supplies, fans, data receiving card, data and power connectors.

    Bare cabinet housing

    Modules Indoor

    Modules Outdoor

    Switch Mode Power Supply (SMPS)

    Fan

    Data receiving card

    Data and Power connector

    Fast Lock
  • 6 Q: Can the cabinets design customize?
  • A: Yes. We can design the cabinet as close as we can to meet the dimensions and colors required by customers.
  • 7 Q: What is weather proof for the outdoor use cabinets?
  • A: Front: IP 65; Rear: IP 43
    IP code (EN60529/IEC529) stands for Ingress Protection. First number means code of Protection against solid objects and Second number means code of Protection against liquids.

    I

    P


    0Non protection0Non protection
    1Protected against solids objects over 50mm (e.g. accidental touch by hands1Protected against vertically falling drops of water
    2Protected against solids objects over 12mm (e.g. fingers)2Protected against direct sprays up to 150 from the vertical
    3Protected against solids objects over 2.5mm (e.g. tools and wires)3Protected against direct sprays up to 600 from the vertical
    4Protected against solids objects over 1mm (e.g. tools, wires and small wires4Protected against sprays from all directions - limited ingress permitted
    5Protected against dust - limited ingress (no harmful deposit)5Protected against low pressure jets if water from all directions - limited ingress permitted
    6Totally protected against dust6Protected against strong jets of water e.g. for use on shipdecks - limited ingress permitted

    7Protected against the effects of temporary immersion between 15cm and 1m. Duration of test 30 minutes

    8Protected against long periods of immersion under pressure
  • 8 Q: How many designs of cabinets do you have?
  • A: By installation: Rental cabinets design and fixed cabinets design;
    By application: Sports perimeter design; stage/back ground design;
    By material: steel cabinet design; aluminum cabinet design; stainless cabinet design;
    By environment: indoor cabinet design; outdoor cabinet design;
  • 9 Q: What is the maximum weight of cabinet that the hanging structure can support?
  • A:  Not more than 500 kg.
    If the complete cabinet weight is 70kg, it means that the maximum cabinets quantity is 7 pcs.

Monday, March 10, 2014

What’s the differences between indoor module full color screen and SMD full color screen ?

FAQ on LED Display

What’s the factors that effect screen size allowed by the user’s field ?
(1) the connection of effective viewing distance and practical field size?
(2) pixel size and resolution
(3)area estimation based on cell
(4)screen mechanical installation and maintenance operation space
(5)infection of screen obliquity to distance

What’s the displaying effects clients needed ?
(1)characters display: depends on its character size and resolution needs
(2)common video display: 320×240 dot matrix
(3)digital standard DVD display: ≥640×480 dot matrix
(4) full computer video ≥800×600 dot matrix

What’s the environmental brightness requirements to the display ?
Common brightness requirements as below:
(1) indoor: >800CD/M2
(2)semi-indoor: >2000CD/M2
(3)outdoor (locate south ,face north) >4000CD/M2
(4)outdoor (locate north ,face south) >8000CD/M2

What’s the brightness requirements of RGB in the white color configuration?
Red, Green, Blue contributes differently in white color quality, the root reason is due to human eyes’ retina. feels different to light that has different wavelength. We got below proportions after mass experiments and inspections for your references:??
Brightness proportion of simple RGB: 3:6:1
Brightness proportion of exact RGB: 3.0:5.9:1.1

Why high level full color display should use pure green tube?
In practical production of LED display, should choose tricolor that has high lighting efficiency and vivid pictures.?
LED lamp, in order to make the area of color triangle as close as possible to color curve in tongue shape in chroma chart in order to meet abundant colors and emit enough brightness, the finial curve in tongue shape is 515nm wavelength light, so, high level LED display choose pure green LED lamp whose wavelength close to 515nm. For example, ?to choose LED lamp which has wavelength 520nm?525nm or 530nm

How to calculate brightness of each lamp under the conditions of definite brightness and pixel density ?
The calculating methods as below: ( for example: 2R,1G, 1B)
Red LED lamp brightness: brightness (CD)/M2÷dots/M2×0.3÷2
Green LED lamp brightness: brightness (CD)/M2÷dots/M2×0.6
Blue LED lamp brightness: brightness (CD)/M2÷dots/M2×0.1
For example: 2500dots/sqm, 2R1G1B, brightness requirement 5000 CD/M2, so:
Red LED lamp brightness: 5000÷2500×0.3÷2=0.3
Green LED lamp brightness: 5000÷2500×0.6÷2=1.2
Blue LED lamp brightness: 5000÷2500×0.1=0.2
Brightness per pixel: 0.3×2+1.2+0.2=2.0 CD

why we choose DVI display connector standard ?
(1)The DVI display connector meets the computer international standard
(2)no need to open cabinet, you can install easily
(3)high memory, display good quality dynamic pictures
(4)strong compatible ability of software and hardware
(5)support all operation system and application software, display neatly and conveniently
(6)Volume-produce, low cost, convenient maintenance

Whether we can use a notebook to control the display or not, why ?
Can’t . the display card of a notebook is inside, can’t realize connection with control system. Now, there is a type of notebook with DVI connector, it can realize notebook control.

What’s the differences between using NICHIA tubes and chinese tubes for full color LED display except prices ?
(1)chips: NICHIA produces chips itself, chinese tubes use USA or Taiwan chips usually.
(2)packaging: NICHIA does packaging itself, there is no manufacturer in China; there are more packaging factory for Chinese tubes?
(3)consistency: difference of chip wavelength is less in the same lot of NICHIA tubes, good consistency; worse consistency in Chinese tubes.
(4)life time: longer life time for NICHIA tubes, serious attenuation for Chinese tubes

What’s the differences between indoor module full color screen and SMD full color screen ?
(1) lighting part: normally, the display module is olivine color for module full color screen, more expensive for pure green module; normally, use pure green chips for SMD full color screen.
(2)display effect : pixels in module full color screen looks wider, lower brightness, easy to cause mosaic phenomenon; better consistency and higher brightness for SMD full color screen.
(3)maintenance: not easy maintenance for module full color, higher cost of replacement of whole module; easy maintenance for SMD full color, cell lamp can be maintained and replaced

Can SMD LED be used in outdoor screen ? Why ?
Can’t . requirements for installation structure of outdoor screen is strict, SMD LED can not adapt to outdoor scurviness environment
High requirements for outdoor screen brightness, at present, SMD LED can’t reach the brightness requirements of outdoor screen

Why the lead time of outdoor screen is longer ?
(1)materials purchase: the purchase term of LED lamps is longer, special imported chips, the lead time takes 4-6 weeks
(2)complicated producing technics : need PCB design, cover making, glue filling, white balance adjust, etc
(3)strict structure requirements: design for cabinet, need to consider windproof, rainproof, lightningproof , etc.

How to help client choose suitable display ?
(1)the needs of displaying content
(2)visible distance,, visual angle confirm
(3) requirements of cabinet resolution
(4)requirements of installation environment
(5)cost control

What’s the normal length and width proportion of display?
Drawing screen: subject to displaying content
Video screen: normal 4:3 or approaching 4:3;perfect proportion 16:9
Controlled dots by a set of control system
Communication screen A card: single color, bicolor 1024×64
Communication screen B card:: single color: 896×512? bicolor: 896×256
DVI bicolor screen: 1280×768
DVI? full color screen: 1024×512

What factors should be taken into consideration of screen size design ?
-There is three important factors in designing screen size:
(1)? need of displaying content
(2) conditions of field and space
(3) unit template size (indoor display) or pixel size (outdoor display)
-Should increase drop press and startup facilities for 10KW aboved display
-Communication requirements: communication distance is defined by the length of communication line
-Install communication line should according to the length standard of used communication line suitable for the model of installed display.
The communication wires are not allowed to install in the same wire tube with the electronic wires.
-Installation requirements:
Make sure that the LED display be placed flat, don’t lean to the back.
-Hanging installation must use the adjustable pole for up and down.
-Have to fix the hooking lock for fare the LED screen drop off from the wall before install it onto the wall.
-Standing installation must have the position stable screw.

What are the index on the power consume and the requirements for the power supply OF THE LED screen?
The power consume of the LED screen have the Average power consume and the Maximum power consume. We also called the Average power consume as the Working power consume, it’s the factual power consume when it’s operating normally. The Maximum power consume is the power consume when it’s starting or full lighting and the other extreme situations. The Maximum power consume is the necessary factor to consider when using the AC electricity power supply, the depth of the wire and the switch, too. Generally, the Average power consume is one out of three of the Maximum power consume.
The LED display screen is the big size precision equipment. To operate in security and stability, the AV 220V power supply input port of the LED display screen or the connected computers power supply input port need to connect with the ground.
Noted: computers’ power supply input port also must be connected with the body of the computer.

What are the installation requirements of the LED display screen?
Power supply: the power supply connector must be match for the size of the LED display screen.
220V electricity power supply, live wire, neutral/null wire and the earth wire.
380V electricity power supply, three live wires, neutral/null wire and the earth wire.
The intercept area of the live wire is the same as the null.
The LED display screen above 0.1 million KW must have the lower-voltage equipment.
Communication requirements: the communication distance is decided by the length of the communication wire.
The communication wire must be installed under the length standard of the communication wire of the corresponding LED display screen.

What are the considering factors of the Outdoor LED display screen?
Main questions of outdoor display as below:
(1)display installed in the outdoor, solarization and drench, blow and dust, bad working environment, electrical equipment being wringing and damp will cause short circuit, even fire, cause conk out, even fire, result in loss.
(2)the display may be attacked by the strong electromagnetism made by the thunder and lighting.
(3)The big change of the environment temperatures. The Operating LED display will emit a lot of heating, if the environment temperature is too high, the molectron of the LED screen maybe operating un-normally to damage for its bad giving heating out, finally the LED display system will not operate normally as usual.
(4)The display has a wide range of angle, long viewing distance, big change of the environment light, especially the direct to the sunshine.

With these special requirements, the outdoor LED displays needed:
(1) The parts connecting the body of the LED display with the building must be waterproof and anti-leaking strictly as the display. The display must have the measurements for water giving out. Once leaked, it will be given out smoothly.
(2) The lightning rod should be installed on the LED display or the building. The body and the frame of the display must to keep connecting with the earth, the resistor of the earth wire should under 3 Q , so as to the heavy current from lightning can be discharged in time.
(3) Install the ventilator equipment to lower the temperature, keep the inner cabinet temperature in the range of -10 ~ 40 centigrade degree. The back top of the display must install the rolling electronic fans to give the heating out.
(4) Choose the industrial using IC with the working temperature range of -10 ~ 40 centigrade degree for fear the LED display can not start in the low temperature of the winter.
(5) To be seen form a long distance in the high brightness environment, it must be using the extra high brightness LED lamps.
(6) Choosing the new large angle LED lamps as medium, the LED display will have a larger angle, vivid colors, consistent operation and a long life of more than 100 thousand hours. The medium has a popular package with the hat-edge and square shape in cylinder, sealed by Silicon glue, assembly without metal. Also the display has an unique exterior outface, solid and durable, has the characteristics of anti-dazzle, waterproof, impurity proof, protection from high temperature and short circuit.

SMD LED outdoor display

SMD LED outdoor display
SMD LED outdoor display

Questions before LED display quote

SMD outdoor LED video display global supplier If you need a LED screen quote, please answer carefully the questions below so we can propose you the correct specifications to generate the quote for any LED screen for you isntantly. 1.Your contact details Name: company: email address: telephone number: Nextel: address: 2.Your led screen information in the application: - Type of LED screen Displays for text, images or video installation type : indoor or outdoor With various colors or Monochrome - minimum viewing distance - Approximate size led screen width led screen height - Type of communication preferred type of control system simple control system/ advance live video controller control distance wireless controller( internet/wifi)/ less than 100 meter/less than 400 meters/over 400 meters - Function or intended purpose rental or fixed outdoor advertising Best regards, Sally Peng Oversea Sales Manager Cell: 0086 18898792143 Gmail: pengsally@gmail.com Skype/Wechat: sallypwp